R&D Center

Focus on Material and Structural Innovation for Full-Scenario Adaptation

Core Direction

Focus on optimizing core aluminum alloy formulas, deeply adapting to mainstream alloy systems such as 6063, 6061, and 6005A. We develop high-performance profiles with corrosion resistance, high strength, and light weight to meet the performance requirements of various industrial scenarios.

Precise Application Scenario Adaptation

Core Performance Value

• Corrosion Resistance: Passes professional neutral salt spray testing, adaptable to harsh environments like outdoor and coastal areas, effectively extending product service life.

• High Strength: Tensile strength reaches advanced industry levels, meeting load-bearing and deformation-resistant requirements with enhanced structural stability.

• Lightweight: 20%-30% lighter than traditional profiles, reducing transportation and installation costs while improving the market competitiveness of end products.

• 6063 Alloy: Suitable for architectural decoration, door/window curtain walls. Balances processing convenience and surface decorative texture with stable forming effects.

• 6061 Alloy: Ideal for load-bearing needs such as industrial structural parts and mechanical brackets. Features balanced strength and toughness to withstand complex working conditions.

• 6005A Alloy: Designed for new energy vehicle and rail transit profiles. Offers significant lightweight advantages to optimize energy consumption of end products

Structural Design Team

Core Capabilities

Leveraging CAD/CAM 3D digital modeling technology and Finite Element Analysis (FEA) simulation, we specialize in optimizing non-standard profile structures. Our designs deeply adapt to customers' actual installation scenarios, achieving full-process adaptation from "design to use to installation."

Standardized Design Process

• Demand Communication: Precisely capture core customer requirements such as installation space, assembly method, and operating environment.

• 3D Modeling: Generate visual 3D models to intuitively present profile structure, hole layout, and assembly details for customer confirmation.

• Simulation Analysis: Use FEA technology to simulate profile stress and deformation resistance, avoiding potential risks in advance and reducing physical prototyping costs.

• Structural Optimization: Adjust designs for installation convenience (e.g., optimizing connecting buckles, reserving precise mounting holes) to reduce on-site construction difficulty and man-hours.

Patents and Technology Reserve

Patent Layout

We hold multiple national authorized patents, forming a dual-track layout of "core technology + appearance innovation" to provide dual protection for customers' products:•

• Utility Model Patents: Focus on key production links such as mold structure improvement and extrusion process optimization. Directly enhance production efficiency and product precision, and have been fully applied in mass production.

• Design Patents: Provide exclusive appearance solutions for high-end decoration and customized scenarios. Help customers' products achieve differentiated competition and enhance brand recognition.

Core patented technologies have been scaled up in production: Through the optimization of extrusion process patents, the qualified rate of product forming reaches over 98%; with the upgrade of mold structure patents, the precision of profile dimensional tolerance control is improved by 30%, and stability is significantly enhanced.

The company allocates 5% of annual revenue to special R&D investment, establishing a closed-loop system of "market demand → technology R&D → mass production → feedback iteration." We continuously track industry technology trends and iterate core technologies and product solutions.

Mold Technology Upgrade

Precision Molds as the Core, Ensuring Dual Improvement of Efficiency and Quality

Mold Development Engineer Team

Team Strength

Core members have more than 10 years of in-depth experience in the aluminum alloy extrusion mold industry. They deeply understand the design logic of complex profile molds and are familiar with mold adaptation points for profiles of different alloys and cross-sections, enabling rapid response to various customization needs

Core Advantages

• Non-standard Customization Capability: Undertake mold customization for special profiles such as complex cross-sections, thin walls (minimum wall thickness 1.0mm), and special shapes. Precisely restore customers' design requirements to ensure the qualified rate of one-time profile forming.

• Rapid Response Efficiency: Provide full-process exclusive services for non-standard customization needs, from scheme design and structural verification to mold forming. The design cycle is only 7-15 days, efficiently matching customers' project schedules.

Mold Production and Maintenance

High-End Production Configuration

Equipped with advanced processing equipment such as 5-axis CNC machining centers, EDM machines, and high-precision wire cutting equipment. Combined with precision testing instruments, the mold processing precision reaches ±0.02mm, ensuring the consistency of profile dimensions.

Core Process Upgrade

Adopt high-strength mold steel (modified H13) for precision processing, combined with vacuum quenching + deep cryogenic treatment technology. Significantly improve the high-temperature resistance and wear resistance of molds, effectively extending their service life.

Practical Value

• Mold Service Life: The upgraded mold service life exceeds 5,000 cycles, reducing mold replacement frequency and lowering customers' overall production costs.

• Maintenance Services: Provide free mold inspection, wear repair, and runner optimization and renovation services. Renovated old molds can restore over 90% of the performance of new molds, further reducing customers' equipment investment.

• Quality Guarantee: Mold processing precision directly determines the surface finish and dimensional tolerance of profiles. High-precision molds greatly improve the qualified rate of finished profiles.

Quick Mold Change System

Core System Design

Custom-built for small-batch, multi-specification OEM orders. Adopts PLC intelligent control system + standardized mold interface + laser positioning device to achieve automated and precise mold change processes, with a mold change time of ≤30 minutes.

Core Customer Value

• Flexible Production Adaptation: Supports rapid switching of multi-variety, small-batch (minimum order quantity 500kg) orders. No need to wait for bulk ordering, meeting customers' personalized and customized production needs.

• Efficiency Improvement: Greatly shortens production changeover time, increases effective operating time of the production line, and reduces order delivery cycles by 30% compared to the industry average.

• Cost Optimization: Reduces inventory backlog risks and production capacity waste caused by long mold change times, improving overall production efficiency and order response speed.

• Stability Guarantee: The system has been verified through thousands of practical applications with zero failures during mold changes. The positioning precision reaches ±0.05mm, ensuring stable profile quality after mold changes.

Our team

Our strength lies in our individuality. Set up by Esther Bryce, the team strives to bring in the best talent in various fields, from architecture to interior design and sales.

Esther Bryce

Founder / Interior designer

Lianne Wilson

Broker

Jaden Smith

Architect

Jessica Kim

Photographer