Mold Design & Manufacturing
Mold Development Engineer Team
Team Strength
Core members have more than 10 years of in-depth experience in the aluminum alloy extrusion mold industry. They deeply understand the design logic of complex profile molds and are familiar with mold adaptation points for profiles of different alloys and cross-sections, enabling rapid response to various customization needs
Core Advantages
Non-standard Customization Capability: Undertake mold customization for special profiles such as complex cross-sections, thin walls (minimum wall thickness 1.0mm), and special shapes. Precisely restore customers' design requirements to ensure the qualified rate of one-time profile forming.
Rapid Response Efficiency: Provide full-process exclusive services for non-standard customization needs, from scheme design and structural verification to mold forming. The design cycle is only 7-15 days, efficiently matching customers' project schedules.
Mold Production and Maintenance
High-End Production Configuration
Equipped with advanced processing equipment such as 5-axis CNC machining centers, EDM machines, and high-precision wire cutting equipment. Combined with precision testing instruments, the mold processing precision reaches ±0.02mm, ensuring the consistency of profile dimensions.
Core Process Upgrade
Adopt high-strength mold steel (modified H13) for precision processing, combined with vacuum quenching + deep cryogenic treatment technology. Significantly improve the high-temperature resistance and wear resistance of molds, effectively extending their service life.
Practical Value
Mold Service Life: The upgraded mold service life exceeds 5,000 cycles, reducing mold replacement frequency and lowering customers' overall production costs.
Maintenance Services: Provide free mold inspection, wear repair, and runner optimization and renovation services. Renovated old molds can restore over 90% of the performance of new molds, further reducing customers' equipment investment.
Quality Guarantee: Mold processing precision directly determines the surface finish and dimensional tolerance of profiles. High-precision molds greatly improve the qualified rate of finished profiles.
Quick Mold Change System
Core System Design
Custom-built for small-batch, multi-specification OEM orders. Adopts PLC intelligent control system + standardized mold interface + laser positioning device to achieve automated and precise mold change processes, with a mold change time of ≤30 minutes.
Core Customer Value
Flexible Production Adaptation: Supports rapid switching of multi-variety, small-batch (minimum order quantity 500kg) orders. No need to wait for bulk ordering, meeting customers' personalized and customized production needs.
Efficiency Improvement: Greatly shortens production changeover time, increases effective operating time of the production line, and reduces order delivery cycles by 30% compared to the industry average.
Cost Optimization: Reduces inventory backlog risks and production capacity waste caused by long mold change times, improving overall production efficiency and order response speed.
Stability Guarantee: The system has been verified through thousands of practical applications with zero failures during mold changes. The positioning precision reaches ±0.05mm, ensuring stable profile quality after mold changes.
